Sacramento, United States
about 1 year ago
At Siemens Mobility we live and nurture an ownership culture, in which every employee takes personal responsibility for our companys success. We utilize lean principles to continually improve our processes and customers experience. We trust and empower our leaders to act as owners, self-direct their teams and innovate to succeed.
As part of Siemens Mobility, the Rolling Stock Division (RS) employs approximately nearly 1200 employees in Sacramento, CA and is part of the Siemens Mobility global Rail Systems Division
The RS product offerings include light rail vehicles, electric and diesel-electric locomotives, passenger coaches, and high-speed trains. Core manufacturing processes include extensive carshell welding activities, bogie fabrication and assembly, electrical sub assembly, finishing and paint, and final assembly.
As an Industrial/Manufacturing Engineer your primary responsibility will be to drive the continuous improvement of safety, schedule, and budget adherence through the use of Lean Manufacturing principles both on the production floor and during the production planning phases. Working with the production core team members, you will lead the team in technical problem solving for topics including standard and non-standard work, tooling, material flow, safety, engineering drawings and BOMs, and process improvements.
- Reviewing engineering drawings, 3D engineering models using Pro-E or PTC Creo to gain an understanding of manufacturing process requirements such as job sequence, workflow, and takt time.
- Defining key production work steps, sequences, and durations and setting up work scope per station or per cell basis.
- Generating and Improving Material Flow Paths and Logistical needs for each Production Work Order both in an MRP system and on the production floor (Material Handling).
- Preparing future production floor layouts to meet planned takt time and schedule.
- Preparing Standardized work instructions
- Setting up stations with proper fixtures, templates (drilling, small components, mounting), tooling, and equipment
- Development of detailed specifications for jigs and fixtures for manufacturing processes using takt time, capacity calculations, engineering product design, and sourcing jigs and fixtures from vendors.
- Leading manufacturing improvements, complex process changes, and technology changes including developing a core team, assigning / reporting to a steering committee, projecting efforts involved with implementation, and identifying impacts by generating and presenting ROI Calculations.
- Providing critical process control guidance to production, maintenance, and quality control to improve the dimensional accuracy and overall quality of our products.
- Coordinating and communicating technical information to and from all levels of the organization including vendors, project managers, production team members, and operations managers.
Required Knowledge/Skills, Education, and Experience
- Actively pursuing or recently completed a bachelors degree or higher in Industrial, Manufacturing, or Mechanical Engineering
- Classroom or work experience in a manufacturing or other hands on Environment
- Firm project management skills, including developing project plans, timelines / schedules, budgets, proposed layouts, resource requirements, calculating ROI, etc.
- Practical knowledge of lean methodologies.
- A history of hands-on approach to problem solving and countermeasure implementation within own areas of responsibility.
- Understanding of tooling and fixtures design for manufacturing and its impact to dimensional accuracy, quality, and takt time. (Poka Yoke)
- Proficiency in Pro-E, PTC Creo, Solidworks or Equivalent 3D CAD modeling software.
- A history of project or group leadership
- High school diploma or GED
- Required travel: 5%
Preferred Knowledge/Skills, Education, and Experience
- Recent Industrial Engineering or Manufacturing Engineering graduate with an interest in planning and supporting launch of new production lines in a low speed production environment (e.g. rail, aviation/aerospace, naval, heavy equipment, etc.).
- Basic understanding of vehicle production processes -welding or assembly processes (e.g. rail, aviation, naval, heavy equipment, automotive).
- Knowledge of SAP or similar MRP / ERP systems is highly desired.
- One or more certification (or equivalent coursework) in the following fields- Six Sigma Black Belt, Lean Certification, OSHA Safety, Certified Manufacturing engineer, Supply Management, EIT, or Professional Engineering License
- Practical experience in a Customer Service or Maintenance environment.
- Experience utilizing and implementing lean methods and tools such as 5s, 7 Types of Waste (Muda), root cause analysis and corrective actions, Yamazumi Methods, Kanban, Value Stream Mapping / Process Flow Diagrams, ABC-XYZ Analysis, and Lean Shop Floor Management Model in a classroom or professional environment.
- Practical experience training others or facilitating Lean improvement activities, Kaizen, Root Cause-Corrective Actions, 5S events, etc. Ability to promote Lean in Production, Lean in Quality, and Lean in the Office.
- Strong Engineering Design fundamentals including electrical circuits, structural design, fluid mechanics, Geometric Dimension and tolerances, etc.
- Bi-lingual German and English is a plus.
- Bi-Lingual Spanish and English is a plus.